Quarterly report pursuant to Section 13 or 15(d)

Note 10 - Restructuring and Other Impairment Activities

v3.20.1
Note 10 - Restructuring and Other Impairment Activities
9 Months Ended
Mar. 31, 2020
Notes to Financial Statements  
Restructuring, Impairment, and Other Activities Disclosure [Text Block]
(
10
)
Restructuring
and Other Impairment Activities
 
Summary of Restructuring, Impairments and Other related charges (gains)
 
Restructuring, impairment and other related costs incurred during the
three
and
nine
months ended
March 31, 2020
were as follows (in thousands):
 
   
Three months ended
   
Nine months ended
   
   
March 31, 2020
   
March 31, 2020
   
Optimization of manufacturing and logistics
  $
368
    $
829
 
 
Gain on sale of Passaic property
   
-
     
(11,497
)
 
Impairment of long-lived assets (retail)
   
389
     
389
 
 
Other charges
   
105
     
106
 
 
Total Restructuring and other impairment charges, net of gains
  $
862
    $
(10,173
)
 
Manufacturing overhead costs
   
(5
)    
1,318
   
(1)
Inventory write-downs
   
-
     
3,208
   
(1)
Total
  $
857
    $
(5,647
)
 
 
(
1
)
Manufacturing overhead costs and inventory write-downs are reported within
Cost of Sales
in the consolidated statements of comprehensive income.
 
Restructuring and Other Related Charges Rollforward
 
The Company’s restructuring activity is summarized in the table below (in thousands):
 
   
Balance
   
Fiscal 2020 Activity
   
Balance
 
Optimization of Manufacturing and Logistics
 
June 30, 2019
   
New Charges (Income)
   
Non-Cash
   
(Payments) Receipts
   
March 31, 2020
 
Employee severance, other payroll and benefit costs
  $
1,714
    $
777
    $
23
    $
(2,468
)   $
-
 
Manufacturing overhead costs
   
-
     
1,318
     
-
     
(1,318
)    
-
 
Sale of Passaic property
   
-
     
(11,497
)    
245
     
11,742
     
-
 
Sale of other property, plant and equipment
   
-
     
(675
)    
-
     
675
     
-
 
Other exit costs
   
-
     
727
     
(523
)    
(1,250
)    
-
 
Sub-total
  $
1,714
    $
(9,350
)   $
(255
)   $
7,381
    $
-
 
                                         
Other Restructuring and Impairment Charges
                                       
Inventory write-downs
  $
-
    $
3,208
    $
3,208
    $
-
    $
-
 
Impairment of long-lived assets (retail)
   
-
     
389
     
389
     
-
     
-
 
Lease exit costs (remaining lease rentals)
   
3,145
     
-
     
2,878
     
(267
)    
-
 
(1)
Other charges (income)
   
224
     
106
     
-
     
(271
)    
59
 
(2)
Sub-total
  $
3,369
    $
3,703
    $
6,475
    $
(538
)   $
59
 
                                         
Total Restructuring, Impairments and other exit costs
  $
5,083
    $
(5,647
)   $
6,220
    $
6,843
    $
59
 
 
(
1
)
The previously recorded vacant space liability was reclassified from
Accounts payable and accrued expenses
and
Other long-term liabilities
to
Operating lease right-of-use assets
upon the adoption of ASU
2016
-
02,
which requires all right-of-use assets to be measured net of any Topic
420
lease liabilities.
 
(
2
)
The remaining balance from the other charges (income) as of
March 31, 2020
is recorded within
Accounts payable and accrued expenses
.
 
Optimization of Manufacturing and Logistics
 
During the
fourth
quarter of fiscal
2019,
we initiated restructuring plans to consolidate our manufacturing and logistics operations as part of an overall strategy to maximize production efficiencies and maintain our competitive advantage. As of
June 30, 2019,
we permanently discontinued operations at our Passaic, New Jersey property and ceased using most of our Old Fort, North Carolina case goods manufacturing operations, which we transferred to our other existing case goods operations.
 
We completed this optimization project in fiscal
2020
as we converted the Old Fort facility into a distribution center and expanded our existing Maiden, North Carolina manufacturing campus while finalizing severance and other exit costs. In connection with these initiatives, we recorded pre-tax restructuring and other exit charges totaling
$2.1
million, consisting of
$1.3
million in abnormal manufacturing variances associated with the Passaic and Old Fort facilities,
$0.8
million in employee severance and other payroll and benefit costs and
$0.7
million in other exit costs partially offset by
$0.7
million in gains from the sale of property, plant and equipment held at our Old Fort facility. The abnormal manufacturing overhead variances of
$1.3
million were recorded within
Cost of Sales
with the remaining recorded within the line item
Restructuring and other 
i
mpairment
c
harges
, net of g
ain
s
in the consolidated statements of comprehensive income.
 
As part of our optimization plans, we also completed the sale of our Passaic property in
September 2019
to an independent
third
party and received
$12.4
million in cash less certain adjustments, including
$0.9
million in selling and other closing costs. As a result of the sale, the Company recognized a pre-tax gain of
$11.5
million in the
first
quarter of fiscal
2020,
which was recorded within the line item
Restructuring and other 
i
mpairment
c
harges
, net of g
ains
in the consolidated statements of comprehensive income.
 
Inventory Write-downs
 
During the
first
half of fiscal
2020
we recorded a non-cash charge of
$3.2
million related to the write-down and disposal of certain slow moving and discontinued inventory items, which was due to actual demand and forecasted market conditions for these inventory items being less favorable than originally estimated. Of the total inventory write-down,
$2.6
million related to slow moving finished goods with the remaining
$0.6
million consisting of raw materials that were disposed. The non-cash inventory write-down was recorded in the consolidated statement of comprehensive income within the line item 
Cost of Sale
s.