Quarterly report pursuant to Section 13 or 15(d)

Note 9 - Restructuring and Impairment Activities

v3.19.3
Note 9 - Restructuring and Impairment Activities
3 Months Ended
Sep. 30, 2019
Notes to Financial Statements  
Restructuring, Impairment, and Other Activities Disclosure [Text Block]
(
9
)
Restructuring
and Impairment Activities
 
Optimization of Manufacturing and Logistics
 
During the
fourth
quarter of fiscal
2019,
we initiated restructuring plans to consolidate our manufacturing and logistics operations as part of an overall strategy to maximize production efficiencies and maintain our competitive advantage. As of
June 30, 2019,
we permanently ceased operations at our Passaic, New Jersey property and, for the most part, transferred our Old Fort, North Carolina case goods manufacturing operations to our other existing operations. As a result, approximately
325
of our associates in Old Fort and
55
associates in Passaic were terminated.
 
During the
first
quarter of fiscal
2020,
we continued with this optimization project as we converted the Old Fort facility into a distribution center and expanded our existing Maiden, North Carolina manufacturing campus while finalizing severance and other exit costs associated with our case goods operations. In connection with the foregoing
first
quarter fiscal
2020
initiatives, we recorded pre-tax restructuring and other exit charges totaling
$1.7
million, consisting of
$1.1
million in manufacturing variances associated with the closing of the Passaic property and the repurposing of the Old Fort case goods manufacturing operations,
$0.4
million in employee severance and other payroll and benefit costs, and
$0.2
million of other exit costs. The manufacturing overhead variances of
$1.1
million were recorded within
Cost of Sales
with the remaining
$0.6
million recorded within the line item
Restructuring and Impairment
Charges
(Gains)
in the consolidated statements of comprehensive income.
 
As part of our optimization plans, we completed the sale of our Passaic property in
September 2019
to an independent
third
party and received
$12.4
million in cash less certain adjustments set forth in the purchase and sale agreement, including
$0.9
million in selling and other closing costs. As a result of the sale, the Company recognized a pre-tax gain of
$11.5
million in the
first
quarter of fiscal
2020,
which was recorded within the line item
Restructuring and Impairment
Charges
(Gains)
in the consolidated statements of comprehensive income.
 
Inventory Write-downs
 
During the
first
quarter of fiscal
2020
we recorded a non-cash charge of
$3.1
million related to the write-down and disposal of certain slow moving and discontinued inventory items, which was due to actual demand and forecasted market conditions for these inventory items being less favorable than originally estimated. Of the total inventory write-down,
$2.7
 million related to slow moving finished goods with the remaining
$0.4
 million consisting of raw materials that were disposed. The non-cash inventory write-down was recorded in the consolidated statement of comprehensive income within the line item 
Cost of Sale
s.
 
Summary of Restructuring
, Impairments
and Other
r
elated charges
(gains)
 
Restructuring, impairment and other related costs incurred during the
first
quarter of fiscal
2020
were as follows (in thousands):
 
   
Three months ended
 
   
September 30, 2019
 
Optimization of manufacturing and logistics
  $
640
 
Gain on sale of Passaic property
   
(11,497
)
Total Restructuring and other exit costs (income)
  $
(10,857
)
Manufacturing overhead costs
   
1,052
 
(1)
Inventory write-downs
   
3,088
 
(1)
Total
  $
(6,717
)
 
(
1
)
Manufacturing overhead costs and inventory write-downs are reported within
Cost of Sales
in the consolidated statements of comprehensive income.
 
Restructuring
and Other Related Charges Rollforward
 
The Company’s restructuring activity is summarized in the table below (in thousands):
 
   
 
   
Fiscal 2020 Activity
   
 
 
Optimization of Manufacturing and Logistics
 
Balance June 30, 2019
   
New Charges (Income)
   
Non-Cash
   
(Payments) Receipts
   
Balance Sept 30, 2019
 
Employee severance, other payroll and benefit costs
  $
1,714
    $
449
    $
-
    $
(2,002
)   $
161
 
(1)
Manufacturing overhead costs
   
-
     
1,052
     
-
     
(1,052
)    
-
 
Gain on sale of Passaic property
   
-
     
(11,497
)    
245
     
11,612
     
(130
)
(2)
Other exit and relocation costs
   
-
     
191
     
(465
)    
(697
)    
(41
)
(3)
Sub-total
  $
1,714
    $
(9,805
)   $
(220
)   $
7,861
    $
(10
)
                                         
Inventory write-downs
                                       
Inventory write-downs
  $
-
    $
3,088
    $
3,088
    $
-
    $
-
 
                                         
Other Restructuring and Impairment Charges
                                       
Lease exit costs (remaining lease rentals)
  $
3,145
    $
-
    $
2,878
    $
(267
)   $
-
 
(4)
Other charges (income)
   
224
     
-
     
-
     
(53
)    
171
 
(5)
Sub-total
   
3,369
     
-
     
2,878
     
(320
)    
171
 
Total Restructuring, Impairments and other exit costs
  $
5,083
    $
(6,717
)   $
5,746
    $
7,541
    $
161
 
 
(
1
)
Remaining severance expected to be paid during the
second
quarter of fiscal
2020.
The balance of
$0.2
million is reported within
Acc
rued compensation and benefit
s
in our consolidated balance sheet as of
September 30, 2019.
 
(
2
)
The remaining balance of
$0.1
million as of
September 30, 2019
represents prepaid income taxes from the sale of the Passaic property, which are recorded as a reduction to our income taxes payable balance reported in
Other current liabilities.
 
(
3
)
Balance represents proceeds to be received from inventory sold at auction in the closing of the Passaic property. We expect to receive the proceeds from these sales during the
second
quarter of fiscal
2020.
The balance is reported within
Prepaid expenses and other current assets
as of
September 30, 2019.
 
(
4
)
The previously recorded vacant space liability was reclassified from
Accounts payable and accrued expenses
and
Other long-term liabilities
to
Operating lease right-of-use assets
upon the adoption of ASU
2016
-
02,
which requires all right-of-use assets to be measured net of any Topic
420
lease liabilities.
 
(
5
)
The remaining balance from the other charges (income) as of
September 30, 2019
is recorded within
Accounts payable and accrued expenses
.