Annual report pursuant to Section 13 and 15(d)

Note 10 - Restructuring and Impairment Activities

v3.20.2
Note 10 - Restructuring and Impairment Activities
12 Months Ended
Jun. 30, 2020
Notes to Financial Statements  
Restructuring, Impairment, and Other Activities Disclosure [Text Block]
(
10
)
Restructuring and Impairment
Activities
 
Summary of Restructuring, Impairments and Other related charges
(gains)
 
Restructuring, impairment and other related costs incurred during fiscal
2020
and
2019
were as follows (in thousands):
 
   
Fiscal 2020
   
Fiscal 2019
 
Optimization of manufacturing and logistics
  $
829
    $
6,330
 
Gain on sale of Passaic property
   
(11,497
)    
-
 
Impairment of long-lived assets (retail)
   
5,171
     
9,913
 
Lease exit costs (remaining lease obligations)
   
2,372
     
2,662
 
Other charges (income)
   
106
     
(241
)
Total Restructuring and other impairment charges, net of gains
  $
(3,019
)   $
18,664
 
                 
Manufacturing overhead costs
(1)
   
1,319
     
866
 
Inventory write-downs
(1)
   
4,107
     
1,128
 
Total
  $
2,407
    $
20,658
 
 
(
1
)
Manufacturing overhead costs and inventory write-downs are reported within
Cost of Sales
in the consolidated statements of comprehensive income.
 
Restructuring and Other Related Charges Rollforward
 
The Company's restructuring activity is summarized in the table below (in thousands):
 
   
 
   
Fiscal 2020 Activity
   
 
 
Optimization of Manufacturing and Logistics
 
Balance
June 30, 2019
   
New Charges
(Income)
   
Non-Cash
   
(Payments)
Receipts
   
Balance
June 30, 2020
 
Employee severance, other payroll and benefit costs
  $
1,714
    $
777
    $
23
    $
(2,468
)   $
-
 
Manufacturing overhead costs
   
-
     
1,319
     
-
     
(1,319
)    
-
 
Sale of Passic property
   
-
     
(11,497
)    
245
     
11,742
     
-
 
Sale of other property, plant and equipment
   
-
     
(675
)    
-
     
675
     
-
 
Other exit costs
   
-
     
727
     
(522
)    
(1,249
)    
-
 
Sub-total
   
1,714
     
(9,349
)    
(254
)    
7,381
     
-
 
                                         
Retail Design Center Impairment
                                       
Impairment of long-lived assets
   
-
     
5,171
     
5,171
     
-
     
-
 
                                         
Other Restructuring and Impairment Charges
                                       
Inventory write-downs
   
-
     
4,107
     
4,107
     
-
     
-
 
Lease exit costs (remaining lease rentals)
   
3,145
     
2,372
     
1,847
     
(3,760
)    
(90
)
(1)
Other charges (income)
   
224
     
106
     
-
     
(271
)    
59
 
(2)
Sub-total
   
3,369
     
6,585
     
5,954
     
(4,031
)    
(31
)
                                         
Total Restructuring and other impairment activities
  $
5,083
    $
2,407
    $
10,871
    $
3,350
    $
(31
)
 
(
1
)
The previously recorded vacant space liability as of
June 30, 2019
was reclassified from 
Accounts payable and accrued expenses
 and 
Other long-term liabilities
 to 
Operating lease right-of-use assets
 upon the adoption of ASU
2016
-
02,
which requires all right-of-use assets to be measured net of any Topic
420
lease liabilities. The remaining balance as of
June 30, 2020
represents a refundable escrow deposit paid in connection with a lease exit and is recorded within
Prepaid expenses and other current assets.
 
(
2
)
The remaining balance from the other charges (income) as of
June 30, 2020
is recorded within
Accounts payable and accrued expenses
and is expected to be paid out during the
first
half of fiscal
2021.
 
Optimization of Manufacturing and Logistics
 
During the
fourth
quarter of fiscal
2019,
we initiated restructuring plans to consolidate our manufacturing and logistics operations as part of an overall strategy to maximize production efficiencies and maintain our competitive advantage. As of
June 30, 2019,
we permanently ceased operations at our Passaic, New Jersey property and ceased using most of our Old Fort, North Carolina case goods manufacturing operations, which we transferred to our other existing case goods operations.
 
We completed this optimization project in fiscal
2020
as we converted the Old Fort facility into a distribution center and expanded our existing Maiden, North Carolina manufacturing campus while finalizing severance and other exit costs. In connection with these initiatives, we recorded pre-tax restructuring and other exit charges totaling
$2.1
million, consisting of
$1.3
million in abnormal manufacturing variances associated with the Passaic and Old Fort facilities,
$0.8
million in employee severance and other payroll and benefit costs and
$0.7
million in other exit costs partially offset by
$0.7
million in gains from the sale of property, plant and equipment held at our Old Fort facility. The abnormal manufacturing overhead variances of
$1.3
million were recorded within 
Cost of Sales
 with the remaining recorded within the line item 
Restructuring and other impairment charges, net of gains
 in the consolidated statements of comprehensive income.
 
As part of our optimization plans, we also completed the sale of our Passaic property in
September 2019
to an independent
third
party and received
$12.4
million in cash less certain adjustments, including
$0.9
million in selling and other closing costs. As a result of the sale, the Company recognized a pre-tax gain of
$11.5
million in the
first
quarter of fiscal
2020,
which was recorded within the line item 
Restructuring and other impairment charges, net of gains
 in the consolidated statements of comprehensive income.
 
As these optimization plans were initiated in the prior year, we recorded fiscal
2019
pre-tax restructuring, impairment, and other related charges totaling
$8.3
million, consisting of
$3.1
million in impairments of long-lived assets,
$2.8
million in employee severance and other payroll and benefit costs,
$2.0
million in inventory write-downs and manufacturing variances and
$0.4
million of other associated costs, including freight and relocation expenses. The inventory write-downs and abnormal manufacturing overhead variances of
$2.0
million were recorded within
Cost of Sales
with the remaining
$6.3
million recorded within the line item
Restructuring and other impairment charges, net of gains
in the consolidated statement of comprehensive income.
 
Retail Design Center
Long-Lived Assets
Impairment
 
We recorded a non-cash impairment charge of
$5.2
million during fiscal
2020
related to the impairment of long-lived assets held at certain retail design center locations. Of this total, we recorded
$4.8
million during the
fourth
quarter of fiscal
2020
due to retail segment operating losses driven by the negative economic impacts from COVID-
19
and softened customer demand. The asset group used in the impairment analysis, which represented the lowest level for which identifiable cash flows were available and largely independent of the cash flows of other groups of assets, was the individual retail design center. We estimated future cash flows based on design center-level historical results, current trends, and operating and cash flow projections. The fiscal
2020
impairment charge of
$5.2
million was recorded in the consolidated statement of comprehensive income within the line item
Restructuring and other impairment charges, net of gains
.
 
In the year ago
fourth
quarter, we recorded a non-cash impairment charge of
$9.9
million related to the impairment of long-lived assets held at certain retail design center locations. Due to the fiscal
2019
organizational realignment, we identified this as a triggering event requiring assessment of recoverability. The asset group used in the impairment analysis was the individual retail design center. The impairment charge of
$9.9
million was recorded in the consolidated statement of comprehensive income within the line item 
Restructuring and
other i
mpairment
c
harge
s, net of gain
s.
 
Inventory Write-downs
 
During fiscal
2020
we recorded a non-cash charge of
$4.1
 million related to the write-down and disposal of certain slow moving and discontinued inventory items, which was due to actual demand and forecasted market conditions for these inventory items being less favorable than originally estimated. Of the total inventory write-down,
$3.5
 million related to slow moving finished goods with the remaining
$0.6
million consisting of raw materials that were disposed. The non-cash inventory write-down was recorded in the consolidated statement of comprehensive income within the line item 
Cost of Sales.
 
Lease Exit Costs
 
During fiscal
2020
we recorded
$2.4
million of restructuring charges within our retail segment related to the remaining contractual obligations under leased retail space that we exited during our fiscal
fourth
quarter. During
April 2020,
we entered into an amendment to an existing rental lease, whereby we would return the space back to the landlord effective
May 31, 2020
in lieu of termination payments totaling
$3.4
million. Partially offsetting these cash payments was a non-cash credit of
$1.0
million due to the write-off of the related lease liability, net of the ROU asset. The net pre-tax charge of
$2.4
million was recorded in the consolidated statement of comprehensive income within the line item
Restructuring and
other i
mpairment
c
harge
s, net of gain
s.
 
During fiscal
2019
we recorded
$2.7
million of charges primarily related to remaining contractual obligations under leased retail design center space for which we ceased using as of
June 30, 2019.
The amount of the charge was equal to all costs that will continue to be incurred under our lease for its remaining term without economic benefit and measured at fair value when we ceased using the right conveyed by the contract. The pre-tax charge was recorded in the consolidated statement of comprehensive income within the line item
Restructuring and
other i
mpairment
c
harges
, net of gains
.